Custom Foam Packaging Inserts
Custom foam packaging inserts for boxes, kits and cases that ship your product – CNC-cut to hold each item in place so it arrives the way it left. From a single prototype to repeat production orders.
Foam packaging that fits the product, not the box
Loose fill and generic foam let products shift, rub and break in transit. A custom foam packaging insert holds each item in its own pocket, which protects it and makes unboxing look deliberate.
- Shipping boxes for electronics, instruments and devices
- Presentation and retail boxes for premium products and gift sets
- Returnable kits – demo kits, rental gear and field equipment
- Hard-case kits built from a Pelican, Apache, Nanuk, SKB or Eylar case
Closed-cell cross-linked foam resists moisture and holds its shape through repeated packing and unpacking.
What to include in your request
The box or case
Inside length, width and depth, or the case make and model.
The product
Each item and its dimensions – drawings or a sample photo help.
Quantity
How many inserts now and roughly how many per year.
Look
Anything about presentation – finger pulls, a lid layer or a specific layout.
Related
Custom Foam Packaging Inserts FAQ
Do you make custom foam inserts for boxes, not just hard cases?
Yes. We cut to any interior – corrugated shipping boxes, rigid presentation boxes and hard cases.
Can you handle repeat production orders?
Yes. CNC cutting is repeatable, so once a layout is approved we can cut the same insert again for each order. Tell us your expected quantities when you order.
What information do you need to price an order?
The box interior size, each product and its dimensions, and the quantity. A photo or drawing of the product helps.
Need foam that fits now?
Design a CNC-cut insert online in minutes, or shop RAGAR reconfigurable and pre-cut foam. Everything ships from Pomona, CA.
Pelican, Apache, Nanuk and SKB are trademarks of their respective owners. RAGAR is not affiliated with or endorsed by these brands; names and model numbers are used only to describe compatibility.