RAGAR Foam Guides
Practical guides for choosing, measuring and setting up case foam inserts.
- Milwaukee PACKOUT Foam Insert: Fit, Depth and Layer Guide
How to size a Milwaukee PACKOUT foam insert: measure the real interior, split the depth into base, cavity and lid layers, and cut so the lid still latches.
- Foam Tool Organizers: How to Pick the Right Insert for Your Box, Drawer or Case
How to choose a foam tool organizer for a PACKOUT, tool chest drawer or hard case: foam types, thickness stacks, a sizing table and clean cutting tips.
- Cutting Holes in PE Foam: The Checklist for Clean, Tight Cavities Every Time
A practical checklist for cutting holes in PE foam: tool by hole size, depth stops, undersizing for grip, plus fixes for melted, tapered or loose cavities.
- Tool Chest Foam Inserts: A Drawer-by-Drawer Plan for a Full Rolling Chest
Tool chest foam inserts drawer by drawer: which foam type and thickness belongs in shallow, mid and deep drawers, plus how much foam a full chest takes.
- Custom Foam Inserts Explained: CNC-Cut vs Pre-Cut vs Reconfigurable
Custom foam inserts explained: CNC-cut, pre-cut, reconfigurable or sheet foam you cut yourself. How to measure your case, pick foam type and spec a quote.
- Hot Knife for Foam Cutting vs. Blade, Hot Wire and CNC: What Actually Works on Case Foam
A hot knife for foam cutting melts closed-cell polyethylene clean but ruins open-cell foam. Compare hot knife, blade, hot wire and CNC on real case foam.
- Tool Box Foam: How to Measure, Cut and Fit It in Any Drawer
How to measure, cut and fit tool box foam in any drawer or chest: thickness math, the two-layer method, clean vertical cuts and mistakes to avoid.
- Tool Box Foam Inserts: How to Choose the Right Type, Thickness and Density
How to choose tool box foam inserts: measure drawer depth, split foam into a cavity layer and a base, pick density by tool weight, and avoid rattles.
- How to Cut Foam for a Pelican Case
Cut foam for a Pelican case step by step: pick the foam, trace your gear, cut clean pockets with a hot knife or long blade, and when CNC cutting beats a knife.
- How to Cut Foam for a Gun Case
How to cut foam for a gun case without gaps: plan the layout, trace the gun, hot-knife the magazine and optic pockets, and avoid the mistake that ruins foam.
- Shadow Foam for Tools and Tool Boxes
Shadow foam for tools explained: what it is, how it differs from Kaizen foam, how to shadow a tool drawer yourself, and when a CNC-cut insert pays off.
- How to Measure a Hard Case for Replacement Foam
Measure a hard case for replacement foam in 4 steps: base length and width wall to wall, lid and base depth, then match the footprint to the size chart.
- Case Foam Size Chart: Pelican & Apache Foam Inserts
Foam insert size chart for Pelican 1510, 1520, 1600, 1700, 1720, 1750 and Apache 4800, 5800, 9800 cases: interior size and the RAGAR insert that fits each.
- Pick and Pluck Foam vs Reconfigurable Foam
Pick and pluck foam is cut once and tears out; reconfigurable RAGAR foam rebuilds around new gear. Compare durability, cost per year and setup time.
- How to Lay Out Foam in a Rifle Case
Lay out rifle case foam that holds: where the rifle, scope, magazines and bipod go, how deep to cut each pocket, and how to lock it in with RAGAR foam blocks.
Rather have it done for you? See custom CNC foam cutting for any brand case.
Ready to shop? Browse RAGAR foam inserts.