ToughSystem 2.0 foam

Custom Foam Inserts for DeWalt ToughSystem 2.0

A custom foam insert for your DeWalt ToughSystem 2.0 tool box or shallow tray, CNC-cut to the exact tools you carry – so every drill, driver and bit has a home and a missing tool is obvious.

Stacked modular tool boxes with a custom CNC-cut foam insert holding an impact driver, bits and pliers

A custom alternative to the DeWalt ToughSystem 2.0 shallow foam insert

DeWalt’s own ToughSystem 2.0 shallow foam insert is layered foam that you cut to your tools, trimming it along pre-marked lines to fit the shallow tray. It works, but the layout and the cutting are on you.

A custom insert is designed around your tools and routed on a CNC machine, so pockets are clean, repeatable and the same in every box across a crew.

  • Drill/drivers, impact drivers and batteries
  • Bit sets, sockets and hand tools
  • Meters, lasers and inspection tools
  • Matching inserts for every box in a fleet
Custom foam insert in a modular stackable tool box

What to send us

  1. The box model

    The model number from the box label, and whether the foam is for the box itself or the shallow tray.

  2. Your tools

    Makes and models, plus a straight-down photo of them laid out.

  3. How many boxes

    One box, or matching inserts for a whole crew.

Other tool storage

Custom Foam Inserts for DeWalt ToughSystem 2.0 FAQ

Do you make a DeWalt ToughSystem 2.0 shallow foam insert?

We cut custom foam inserts for ToughSystem 2.0 boxes and the shallow tray, designed around your own tools. This is not DeWalt’s own shallow foam insert product.

Which ToughSystem boxes can you cut foam for?

Any ToughSystem 2.0 box or tray – send us the model number from the label and we will cut to its interior.

Can you cut the same insert for several boxes?

Yes. Once the layout is set we can cut matching inserts for every box in your fleet.

Need foam that fits now?

Design a CNC-cut insert online in minutes, or shop RAGAR reconfigurable and pre-cut foam. Everything ships from Pomona, CA.

DeWalt and ToughSystem are trademarks of DeWalt Industrial Tool Co. Milwaukee and PACKOUT are trademarks of Milwaukee Electric Tool Corp. RAGAR is not affiliated with or endorsed by these brands; names and model numbers are used only to describe compatibility.