Milwaukee 48-22-8450 PACKOUT Tool Case Foam Insert
The 48-22-8450 PACKOUT tool case ships with a trace-and-cut foam insert, and once that foam is cut for one set of tools it is done. We CNC-cut a replacement foam insert for the 48-22-8450 to its 18.9" x 12.6" x 4.5" interior with a shadowed pocket for every tool, so the case works like new for the kit you carry now.

Replacement foam for the 48-22-8450, cut to your tools
Send a straight-down photo of the tools laid out, or drop them into the online designer, and we route a closed-cell insert to the inside of the 8450 with a pocket for each tool plus finger notches so you can lift them out. The insert drops into the case in place of the factory foam.
- Hand tools and drivers – one shadowed pocket per tool, so a missing one shows at a glance
- Meters, testers and electronics – deeper pockets for the body, shallow channels for leads
- Pistols and magazines – the 8450 is a popular range case; we cut pistol wells the same way as our pistol case foam
Need the whole PACKOUT stack done? See custom foam for PACKOUT tool boxes, drawers and organizers.

Milwaukee 48-22-8450 interior dimensions for foam
Milwaukee lists the PACKOUT Tool Case with Customizable Insert at the sizes below. We cut to the interior; measure your own case with the lid closed before ordering, because the lid intrudes into the usable depth.
| Interior (W x D x H) | 18.9" x 12.6" x 4.5" |
|---|---|
| Exterior (W x D x H) | 20.7" x 15.2" x 6.2" |
| Factory insert | Customizable trace-and-cut foam (single use once cut) |
How to order 48-22-8450 PACKOUT foam
Pick the case
Open the online foam designer and enter the 8450 interior: 18.9" x 12.6" with a 4.5" depth, or choose the Milwaukee PACKOUT from the list.
Lay out your gear
Drop items in from the gear library or draw each pocket to size. Prefer not to? Send us a gear list and a straight-down photo instead.
Approve the layout and price
The price shows as you build. Nothing is cut until you approve the layout.
We CNC-cut and ship
Cut from closed-cell cross-linked foam on our CNC machine in Pomona, CA.
More PACKOUT and tool box foam
Milwaukee 48-22-8450 Foam Insert FAQ
Does the Milwaukee 48-22-8450 come with a foam insert?
Yes. The PACKOUT Tool Case with Customizable Insert ships with a trace-and-cut foam insert. It is cut once; when the tools change or the foam wears, a replacement insert is the fix.
Will the 12.75" PACKOUT foam inserts fit the 48-22-8450?
No. Those are sized for the 48-22-8435 5-compartment compact organizer. The 8450 interior is 18.9" x 12.6" x 4.5" and takes a full-footprint insert cut to order.
Can you cut pistol pockets in the 48-22-8450 insert?
Yes. Pistol wells, magazine slots and accessory pockets are cut the same way as our pistol case foam. Send the models or lay them out in the designer.
Need foam that fits now?
Design a CNC-cut insert online in minutes, or shop RAGAR reconfigurable and pre-cut foam. Everything ships from Pomona, CA.
Milwaukee and PACKOUT are trademarks of their respective owner. RAGAR is not affiliated with or endorsed by Milwaukee; names and model numbers are used only to describe compatibility. Dimensions are the manufacturer’s published figures.