Pelican 1600 Custom Foam Insert
The Pelican 1600 is the large flat case for camera and lighting kits, multiple pistols and AV gear. We CNC-cut a Pelican 1600 custom foam insert to the 21.51" x 16.54" interior with a pocket for every item.
Pelican 1600 foam insert, cut to your gear
A 21.51" x 16.54" floor holds a lot, so a routed layout with finger notches matters: everything has one place, and a missing item is obvious at a glance.
- Camera and lighting kit – bodies, lenses, LED panels and batteries
- Four to six pistols with magazines for a range or instructor set
- Drone with controller, props, batteries and a laptop
Send the Pelican 1600 model number and your gear list, or build the layout in the online designer.
Pelican 1600 interior dimensions for foam
Pelican lists the 1600 Protector interior at 21.51" x 16.54" x 7.99", split as a 1.75" lid and a 6.12" base. The base takes a 1" bottom pad plus pockets up to 4.5" deep.
| Interior (L x W x D) | 21.51" x 16.54" x 7.99" |
|---|---|
| Lid depth | 1.75" |
| Base depth | 6.12" |
How to order Pelican 1600 foam
Pick the case
Open the online foam designer and choose the Pelican 1600 from the list, or type the interior length, width and depth.
Lay out your gear
Drop items in from the gear library or draw each pocket to size. Prefer not to? Send us a gear list and a straight-down photo instead.
Approve the layout and price
The price shows as you build. Nothing is cut until you approve the layout.
We CNC-cut and ship
Cut from closed-cell cross-linked foam on our CNC machine in Pomona, CA.
Ready-made RAGAR insert for the Pelican 1600
Not every Pelican 1600 needs custom pockets. The Pelican 1600 foam insert is a reusable RAGAR insert in a 21.75" x 17" footprint sized for this case: you press the blocks apart around your gear, and rebuild the layout any time without cutting. Choose custom cutting when you want CNC-routed pockets for a fixed kit; choose the RAGAR insert when the kit changes.
Pelican foam guides
Pelican 1600 Custom Foam Insert FAQ
Do you make custom foam for the Pelican 1600?
Yes. We CNC-cut replacement foam to the Pelican 1600 interior (21.51" x 16.54" x 7.99") with pockets for cameras, lighting, pistols or AV gear, or as plain layers.
Is there a ready-made foam insert for the Pelican 1600?
Yes. The RAGAR Pelican 1600 foam insert is a 21.75" x 17" reusable insert you reconfigure by hand. Custom cutting is for a fixed kit with routed pockets.
Can you cut pockets for a laptop and a camera in the same insert?
Yes. A laptop slot along one edge with camera pockets beside it is a common 1600 layout; tell us the laptop model and screen size.
Need foam that fits now?
Design a CNC-cut insert online in minutes, or shop RAGAR reconfigurable and pre-cut foam. Everything ships from Pomona, CA.
Pelican is a trademark of its respective owner. RAGAR is not affiliated with or endorsed by these brands; names and model numbers are used only to describe compatibility.