Pelican Vault V800 Custom Foam Insert
A custom foam insert for the Pelican Vault V800 double rifle case, CNC-cut to hold two scoped rifles plus magazines, a bipod and accessories exactly where you want them. Foam only – keep your case.

Pelican Vault V800 interior size
Dimensions as listed by Pelican authorized dealer ProductionCase for the Pelican Vault V800 Double Rifle Case.

Built around two rifles, not generic slots
Most of the V800’s depth is in the base, so a good insert gets the rifle pockets right. We route each pocket to the rifle’s actual profile – scope, bolt handle, grip and forend – so the rifles cannot slide toward the muzzle end.
- Two scoped rifles, or one rifle and one shotgun
- Magazine, ammo box and bipod pockets
- Finger pulls at the stock and forend
- A lid layer for soft or flat items
Tell us the exact rifles, optics and mounts – that is what sets the pocket shape.
How to order a custom V800 insert
Pick the case
Open the online foam designer and choose your case from the list, or type the interior length, width and depth.
Lay out your gear
Drop items in from the gear library or draw each pocket to size. Prefer not to? Send us a gear list and a straight-down photo instead.
Approve the layout and price
The price shows as you build. Nothing is cut until you approve the layout.
We CNC-cut and ship
Cut from closed-cell cross-linked foam on our CNC machine in Pomona, CA.
Pelican Vault V800 bow case insert
The same 53" x 16" interior makes the V800 a popular bow case, and a Vault V800 bow case insert is cut the same way: one pocket for the compound bow with the cams and stabilizer supported, plus slots for arrows, a release and a rangefinder. Tell us the bow model and axle-to-axle length, or draw the outline in the online foam designer.
Related
Pelican Vault V800 Custom Foam Insert FAQ
Do you sell the Pelican Vault V800 custom foam insert only?
Yes. We cut the foam insert only. You keep your Vault V800 case and drop the new foam in.
What are the inside dimensions of the Pelican Vault V800?
The V800 interior is listed at 53" x 16" x 6", with a 1.57" lid depth and a 4.43" base depth.
Can the V800 insert hold two scoped rifles?
Yes – the V800 is a double rifle case. Send the rifle models, optics and mounts so we can confirm both fit with the accessories you want.
Need foam that fits now?
Design a CNC-cut insert online in minutes, or shop RAGAR reconfigurable and pre-cut foam. Everything ships from Pomona, CA.
Pelican and Vault are trademarks of Pelican Products, Inc. RAGAR is not affiliated with or endorsed by these brands; names and model numbers are used only to describe compatibility.