How to Measure a Hard Case for Replacement Foam

Replacement foam only protects gear if it fills the case without gaps. The case's outside size tells you nothing useful – you need the interior footprint. Here is how to measure it in a few minutes.

1. Empty the case and measure the base

Take out the old foam. Measure the interior length and width across the bottom of the base, wall to wall. Hard case walls usually taper, so the bottom is the narrowest point – that is the number foam has to fit.

2. Measure the depth of the base and the lid

Measure from the floor of the base to its rim, then the lid the same way. Add them for the total interior depth. RAGAR inserts are 2" thick per layer, so the base depth tells you how many layers fit.

3. Round down, not up

Write each measurement down to the nearest 1/8". If you are between sizes, go with the smaller one – a snug insert slides in, an oversized one bows and will not sit flat.

4. Match the footprint

RAGAR inserts are sold by footprint, so any case with a matching interior takes the same insert:

Insert footprintTypical useShop
17.75" x 12.5"handguns, optics, meters, compact electronics17.75" x 12.5" insert
19.75" x 11.75"larger pistol layouts, drones, field kits19.75" x 11.75" insert
21.75" x 17"cameras, drones, equipment21.75" x 17" insert
35.75" x 13.5"carbines and shorter rifles35.75" x 13.5" insert
41.75" x 13.5"rifles and shotguns41.75" x 13.5" insert
46" x 13.5"long rifles46" x 13.5" insert
50.5" x 13.5"scoped long guns, extended layouts50.5" x 13.5" insert
Know your case model? The case foam size chart lists the insert for Pelican and Apache models directly.

Browse all replacement foam or the full range of RAGAR reconfigurable foam inserts.